Toscotec launched its latest innovations during iT’s Tissue 2018. The advanced technologies it presented at its NOWNEXT open house include: Toscotec’s S-Crescent Former and the new TADVISION® machine.
The S-Crescent is a high efficiency forming section, which significantly increases dryness before the pressing area, through optimized dewatering. The aim is to reduce the burden of water removal for the press and consequently the drying section, by boosting dewatering in the wet section of the tissue machine.
Drawing on the experience of its successful installation in the U.S. market in 2004, Toscotec entirely redesigned its TAD machine to achieve superior tissue properties, including bulk and absorbency, and outstanding results in energy consumption. The new TADVISION® ensures improved runnability and machine efficiency thanks to its unique serpentine TAD section, composed of three TAD coated drums. A detailed Computational Fluid Dynamic analysis ensures a highly optimized airflow in the air-system ducts leading to the TAD section and Yankee hoods. Overall, TADVISION® ensures a more effective use of energy, bringing consumption down to 4.5-5.5 MWh/ton, a significant decrease compared to the consumption of current TAD machines, which is estimated in the range of 6.0-7.5 MWh/ton. Toscotec is continuing its energy reduction program and is committed to further reducing the overall consumption to less than 4.5 MWh/ton for a plant of the same production capability over the next few years.
The other advanced technologies presented at Toscotec’s NOWNEXT open house include new upgrades of Toscotec’s rewinding line, TT WIND-H and TT WIND-L, and an overview of Toscotec’s excellence in tissue drying, with TT SYD and the Yankee Hood and Air System plants. In particular, Toscotec’s rewinders feature improved performances through a newly perfected automatic web tension control, fast cycles, operator friendly automation and the automatic shaft handling system. The Energy and Environment department presented the most comprehensive range of drying configurations presently available in tissue making, designed to suit all needs and operating conditions, with state-of-the-art heat recovery technology, including up to six energy recovery stages in one single plant.
Finally, Toscotec’s YES (Your Expert Service) division launched its 24/7 service catering for customers round the clock all over the world, with a very special tool, YES – CONNECT-VISION, the new helmet enabling fully integrated communication and problem-shooting excellence.
This year visitors concluded their experience of NOWNEXT open house in the newly inaugurated canteen, a brand-new building within the expanded perimeter of Toscotec’s headquarters, which includes recreational space for employees, such as a fitness center and two lounges.