Toscotec | Products - NonWovens: Winders NW Optima Line: Toscotec

OPTIMA Rewinders NW

The Tension control together with the NIP control system, developed by Toscotec, makes perform the rewinder to maintain the product characteristics and an high operations efficiency. The machine performances are extremely high with the aims to keep always the web characteristics.

Unwinder drum type
Hydraulic relieving system for chucks and rider roll
Nip control by load cells positioned on chucks and rider rolls
Curves set in control system, changeable by the operator or automatic mode
Tension control by load cell positioned on the exit of the unwinder
Manual or automatic slitting positioning
Shaft handling for finished reels

Model	Nip Control	Actuation type	Speed up to	Finished Reel	Trim Width	Winding drum	Roll changing
OPTIMA Rewinder NW 1600	Yes	Hydraulic	1,400 mpm	1,600 mm	Up to 3,600 mm	500 mm	Automatic
OPTIMA Rewinder NW 2200	Yes	Hydraulic	1,800 mpm	2,200 mm	Up to 6,000 mm	750 mm	Automatic

Machine Control

Optima rewinder is designed for:

Limited time for finished roll changing
Automatic shaft handling
Limited manual operation
Machine safety designed/approach
Machine friendly operator

Tension Control for rewinders

OPTIMA’s improved Tension Control System avoidselongation of the nonwovens passing through the web routing. The system checks the roll phase by time unit. It allows a perfect speed control also during machine acceleration and deceleration.

NIP Control for rewinders

OPTIMA Closed Loop Hydraulic System

The sensors installed on the machine send continuous feedback to the control system, which makes sure that the NIP of the wound reel is detected and adjusted in real time.

The reel growing follows the parameters of the signals coming from the sensors. In case that the NIP set is not correct according the paper characteristics, the NIP increases or decreases dramatically.

OPTIMA automatically corrects the values, without operator intervention, restoring the control balance.

The control works on thickness preservation and on the finished reel density.

Broke Pulper

TT MBP. The Toscotec Broke Pulper TT MBP is designed to be installed under machine both in tissue, paper and board applications.

Rotating Screen

TT RS. The Toscotec Rotating Screen TT RS is used in recycled paper stock preparation plants to de-water the coarse rejects coming from upstream cleaning equipment.

Ragger

TT RG. For the proper performance of a continuous pulper working with recycled paper (Toscotec Low Density Pulper), a cleaning unit such as the ragger TT RG is required to be installed.

Low Density Pulper

TT TM. Optimized to work with heavily contaminated recycled paper or with rewinder trims, the Toscotec Low Density Pulper TT TM is designed to perform an extremely efficient and low energy slushing in continuous mode and to remove rejects without breaking them.

Medium Density Pulper

TT VP. Suitable to work both with virgin pulp, broke, recycled paper and non-wood fibers, the Toscotec Medium Density pulper TT VP is designed to perform an extremely efficient and low energy slushing in discontinuous mode.

Turbo Separator

TT TMC. The Toscotec Turboseparator TT TMC is installed in recycled paper stock preparation lines as primary screen to treat the accept stream of the Toscotec Low Density Pulper.

Vortiscreen 3 Series

TT VS-3. The Toscotec Vortiscreen TT VS-3 can be installed as the only coarse screen in converting broke lines or as the last tail screening stage for the treatment of the rejects coming from drilled Toscotec Superscreens in recycled paper processing lines.

Vortiscreen 1 Series

TT VS-1. The Toscotec Vortiscreen TT VS-1 is used in recycled paper stock preparation plants mainly for the detrashing of the continuous TM Pulpers and as a dumping machine of high consistency batch pulpers.

Superscreen

TT SS. The Toscotec Superscreen TT SS is a horizontal screen with basket and rotor designed to be installed as a coarse or fine screen in recycled paper stock preparation plants. It is optimal to treat stock up to a working consistency of 5%.

High Density Cleaner

TT HDC. Engineered to work both with virgin pulp and recycled paper, the Toscotec High Density Cleaner TT HDC is designed to reliably remove heavier than fiber contaminants, suspended in consistencies up to 6%, directly after the pulper.

Thickening Screw

TT CA. The Toscotec Thickening Screw TT CA is an inclined screw thickener; it can be configured as a Single Unit or as Combined Units (up to 3 Units on a single stand and with only one feeding headbox) for higher capacity and reduced footprint.

Wire Washer

TT CW. The Toscotec Wire Washer TT CW is used to obtain an efficient removal of ashes, inks, glues, and fines by means of low consistency stock washing and consequent thickening.

Short Approach Flow System

TT SAF. Toscotec Short Approach Flow TT SAF, patented by Toscotec since 2012, allows every mill, new or existing one, to reduce energy consumptions and installation space, without compromises in terms of performances.

Vibrating Screen

TT V. The Toscotec Vibrating Screen TT V can be used as final stage for rejects de-watering after other screens such as vortiscreens, superscreens and pressure screens.

Pressure Screen

TT AFS. The Toscotec Pressure Screen TT AFS is designed to be installed in the approach flow system as final protection of the headbox.

Short Approach Flow System

Vibrating Screen

TT V. The Toscotec Vibrating Screen TT V can be used as final stage for rejects de-watering after other screens such as vortiscreens, superscreens and pressure screens.

Pressure Screen

TT AFS. The Toscotec Pressure Screen TT AFS is designed to be installed in the approach flow system as final protection of the headbox.

Environment

Dust Removal System, Mist Removal System, Heating & Ventilation System

Reel Section

Quality rolls for rewinder operation

Hoods & Air system

Toscotec customizes the design of its TT Hood based on the customer’s needs and the overall drying configuration of the tissue machine, including the Steel Yankee Dryer.

Steam and Condensate System

As an auxiliary system of the Steel Yankee Dryer, Toscotec’s Steam and Condensate System is optimized to operate in association with TT SYD to allow it to achieve its maximum drying capacity.

Steel Yankee Dryer

Toscotec is both the inventor and the leading supplier of Steel Yankee Dryers worldwide.

Press

Paper machine press section represent a key area for rebuilds to improve quality of the paper and energy savings.

Headbox

TT Headbox delivers optimal sheet formation, because its design is custom-made based on the specific product needs of the customer. It operates at a high consistency, thereby reducing energy consumption.

Environment

Dust Removal System, Mist Removal System, Heating & Ventilation System

AHEAD Line

The AHEAD Line is made of Toscotec’s Conventional Wet Press Tissue machines. Every AHEAD tissue machine is custom-made.

TADVISION® Line

Toscotec’s TADVISION® Line ensures optimal bulk, softness and absorbency. Toscotec upgraded the design of its TADVISION® Line machine in order to achieve superior bulk, absorbency, and outstanding results in energy consumption.