Broke Pulper

Broke Pulper

TT MBP.
The Toscotec Broke Pulper TT MBP is designed to be installed under machine both in tissue, paper and board applications.

The vat dimensions, shape, the rotor number and position, the showers location, and flow rates are chosen in order to guarantee a reliable pulping in any circumstance regarding to paper grade, machine width, and speed, all while using the space available in the most efficient way. The propeller group can be installed both on stainless steel and concrete vats with a vibration isolation ring and two pulpers can be placed on the same unit. The vat is designed to have optimum pulp circulation and avoid dead zones; applied deflectors reduce splashes and improve draw-in of the pulp.

The rotor forces the stock to pass through the filtering plate and into the collecting vat from which the discharge pump pulls and then feeds the pulp to the stock preparation system. Rotor and vat shape are designed in order to optimize the fluid dynamics thus minimizing the absorbed power. The slushing efficiency of the Toscotec Broke Pulper TT MBP is so high that no deflaker is needed downstream, even when producing wet strength paper. 

On tissue machines, one single Toscotec Broke Pulper TT MBP can be used to accept inputs from both the full sheet break at the Yankee and the waste reel cut at the pope reel. 
Toscotec proven DCS logics allow to control the Toscotec Broke Pulper TT MBP to automatically have continuous operation both in trims and in sheet break circumstances by modulating the stock level and the discharge pump flow rate while keeping the consistency in the vat constant. The drive system can be either a gearbox or belts and pulleys arrangement. 

Regular maintenance can be performed from outside of the vat however the machine is designed so reliable it makes maintenance very seldom and easily done. The vat is equipped with a large man-door and maintenance tools to let the operator enter for cleaning, to adjust the gap between rotor and plate, or to replace them without the need to detach the propeller group from the vat.

Existing under machine pulpers can be upgraded by retrofitting the TT MBP pulper rotor to meet increased process requirements.

Pulping System

Medium Density Pulper

TT VP. Suitable to work both with virgin pulp, broke, recycled paper and non-wood fibers, the Toscotec Medium Density pulper TT VP is designed to perform an extremely efficient and low energy slushing in discontinuous mode.

Low Density Pulper

TT TM. Optimized to work with heavily contaminated recycled paper or with rewinder trims, the Toscotec Low Density Pulper TT TM is designed to perform an extremely efficient and low energy slushing in continuous mode and to remove rejects without breaking them.

Ragger

TT RG. For the proper performance of a continuous pulper working with recycled paper (Toscotec Low Density Pulper), a cleaning unit such as the ragger TT RG is required to be installed.

Rotating Screen

TT RS. The Toscotec Rotating Screen TT RS is used in recycled paper stock preparation plants to de-water the coarse rejects coming from upstream cleaning equipment.

Broke Pulper

TT MBP. The Toscotec Broke Pulper TT MBP is designed to be installed under machine both in tissue, paper and board applications.

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Broke Pulper

TT MBP. The Toscotec Broke Pulper TT MBP is designed to be installed under machine both in tissue, paper and board applications.

Rotating Screen

TT RS. The Toscotec Rotating Screen TT RS is used in recycled paper stock preparation plants to de-water the coarse rejects coming from upstream cleaning equipment.

Ragger

TT RG. For the proper performance of a continuous pulper working with recycled paper (Toscotec Low Density Pulper), a cleaning unit such as the ragger TT RG is required to be installed.

Low Density Pulper

TT TM. Optimized to work with heavily contaminated recycled paper or with rewinder trims, the Toscotec Low Density Pulper TT TM is designed to perform an extremely efficient and low energy slushing in continuous mode and to remove rejects without breaking them.

Medium Density Pulper

TT VP. Suitable to work both with virgin pulp, broke, recycled paper and non-wood fibers, the Toscotec Medium Density pulper TT VP is designed to perform an extremely efficient and low energy slushing in discontinuous mode.

Turbo Separator

TT TMC. The Toscotec Turboseparator TT TMC is installed in recycled paper stock preparation lines as primary screen to treat the accept stream of the Toscotec Low Density Pulper.

Vortiscreen 3 Series

TT VS-3. The Toscotec Vortiscreen TT VS-3 can be installed as the only coarse screen in converting broke lines or as the last tail screening stage for the treatment of the rejects coming from drilled Toscotec Superscreens in recycled paper processing lines.

Vortiscreen 1 Series

TT VS-1. The Toscotec Vortiscreen TT VS-1 is used in recycled paper stock preparation plants mainly for the detrashing of the continuous TM Pulpers and as a dumping machine of high consistency batch pulpers.

Superscreen

TT SS. The Toscotec Superscreen TT SS is a horizontal screen with basket and rotor designed to be installed as a coarse or fine screen in recycled paper stock preparation plants. It is optimal to treat stock up to a working consistency of 5%.

High Density Cleaner

TT HDC. Engineered to work both with virgin pulp and recycled paper, the Toscotec High Density Cleaner TT HDC is designed to reliably remove heavier than fiber contaminants, suspended in consistencies up to 6%, directly after the pulper.

Thickening Screw

TT CA. The Toscotec Thickening Screw TT CA is an inclined screw thickener; it can be configured as a Single Unit or as Combined Units (up to 3 Units on a single stand and with only one feeding headbox) for higher capacity and reduced footprint.

Wire Washer

TT CW. The Toscotec Wire Washer TT CW is used to obtain an efficient removal of ashes, inks, glues, and fines by means of low consistency stock washing and consequent thickening.

Short Approach Flow System

TT SAF. Toscotec Short Approach Flow TT SAF, patented by Toscotec since 2012, allows every mill, new or existing one, to reduce energy consumptions and installation space, without compromises in terms of performances.

Vibrating Screen

TT V. The Toscotec Vibrating Screen TT V can be used as final stage for rejects de-watering after other screens such as vortiscreens, superscreens and pressure screens.

Pressure Screen

TT AFS. The Toscotec Pressure Screen TT AFS is designed to be installed in the approach flow system as final protection of the headbox.

Environment

Dust Removal System, Mist Removal System, Heating & Ventilation System

Hoods & Air system

Toscotec customizes the design of its TT Hood based on the customer’s needs and the overall drying configuration of the tissue machine, including the Steel Yankee Dryer.

Steam and Condensate System

As an auxiliary system of the Steel Yankee Dryer, Toscotec’s Steam and Condensate System is optimized to operate in association with TT SYD to allow it to achieve its maximum drying capacity.

Steel Yankee Dryer

Toscotec is both the inventor and the leading supplier of Steel Yankee Dryers worldwide.

Press

Paper machine press section represent a key area for rebuilds to improve quality of the paper and energy savings.

Headbox

TT Headbox delivers optimal sheet formation, because its design is custom-made based on the specific product needs of the customer. It operates at a high consistency, thereby reducing energy consumption.

TADVISION® Air System

Toscotec’s TADVISION® Air System is composed of two hoods, a lower blowing hood and an upper suction hood, installed below and above the TAD Drum section of the TADVISION® machine.

TADVISION® Drums

TADVISION® features a unique outflow serpentine design in its TAD section, which is composed of a multiple number of TAD drums (configuration according to production needs).

Tail Feeding System

The perfect tool for new machines or to improve the efficiency and safety of an existing line.

Drying Section

The most famous well-proven TT SteelDryer and drive concepts.

Press Section

Tailored press technologies, inlcuding Shoe Press, according to the applications.

Forming Section

State-of-the-art drainage equipment is properly configured on a Toscotec fourdrinier to reach the best quality results.

Headbox

Toscotec’s headbox line can satisfy all customer needs in terms of production, quality and specific application.

Toscotec is a Voith company