TADVISION Air Systems

TADVISION® Air System

Toscotec’s TADVISION® Air System is composed of two hoods, a lower blowing hood and an upper suction hood, installed below and above the TAD Drum section of the TADVISION® machine. The system is completely customized based on the specific production requirements of the customers.

Thanks to a detailed CFD (Computational Fluid Dynamics) analysis and Toscotec’s Static Mixer technology, the airflow in the ducts is optimized and the temperature and air speed profiles at the entrance of the TAD section are highly uniform across the sheet width. This proves the efficiency of TADVISION® Air System.

The high flexibility of this system is guaranteed by Toscotec’s patented-technology of cross direction moisture profile control system. By using dampers installed inside the upper hood, operators can easily adjust the level of air extraction, in order to ensure maximum profile uniformity.  

Toscotec ensures the energy efficiency of its TADVISION® Air System through a unique design. The upper hood covers the entire TAD section (from 3 up to 7 TAD drums), instead of covering single drums with separate hoods. This eliminates the problem of the sheet and fabric losing heat in the transfer from one single hood to the next and consuming additional thermal energy to re-heat them to their previous temperature. Toscotec’s design maintains the temperature inside one single upper hood, thereby saving a considerable amount of energy. TADVISION® Air System can be designed to operate using steam as the only energy source, without gas. 

TADVISION® Drums

TADVISION® features a unique outflow serpentine design in its TAD section, which is composed of a multiple number of TAD drums (configuration according to production needs). 

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Hoods & Air Systems

Toscotec customizes the design of its TT Hood based on the customer’s needs and the overall drying configuration of the tissue machine, including the Steel Yankee Dryer.

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Steel Yankee Dryer

Toscotec is both the inventor and the leading supplier of Steel Yankee Dryers worldwide. 

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Headbox

TT Headbox delivers optimal sheet formation, because its design is custom-made based on the specific product needs of the customer. It operates at a high consistency, thereby reducing energy consumption.

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TADVISION Line

TADVISION® Line

Toscotec’s TADVISION® Line ensures optimal bulk, softness and absorbency. Toscotec upgraded the design of its TADVISION® Line machine in order to achieve superior bulk, absorbency, and outstanding results in energy consumption.

Product finder

Broke Pulper

TT MBP. The Toscotec Broke Pulper TT MBP is designed to be installed under machine both in tissue, paper and board applications.

Rotating Screen

TT RS. The Toscotec Rotating Screen TT RS is used in recycled paper stock preparation plants to de-water the coarse rejects coming from upstream cleaning equipment.

Ragger

TT RG. For the proper performance of a continuous pulper working with recycled paper (Toscotec Low Density Pulper), a cleaning unit such as the ragger TT RG is required to be installed.

Low Density Pulper

TT TM. Optimized to work with heavily contaminated recycled paper or with rewinder trims, the Toscotec Low Density Pulper TT TM is designed to perform an extremely efficient and low energy slushing in continuous mode and to remove rejects without breaking them.

Medium Density Pulper

TT VP. Suitable to work both with virgin pulp, broke, recycled paper and non-wood fibers, the Toscotec Medium Density pulper TT VP is designed to perform an extremely efficient and low energy slushing in discontinuous mode.

Turbo Separator

TT TMC. The Toscotec Turboseparator TT TMC is installed in recycled paper stock preparation lines as primary screen to treat the accept stream of the Toscotec Low Density Pulper.

Vortiscreen 3 Series

TT VS-3. The Toscotec Vortiscreen TT VS-3 can be installed as the only coarse screen in converting broke lines or as the last tail screening stage for the treatment of the rejects coming from drilled Toscotec Superscreens in recycled paper processing lines.

Vortiscreen 1 Series

TT VS-1. The Toscotec Vortiscreen TT VS-1 is used in recycled paper stock preparation plants mainly for the detrashing of the continuous TM Pulpers and as a dumping machine of high consistency batch pulpers.

Superscreen

TT SS. The Toscotec Superscreen TT SS is a horizontal screen with basket and rotor designed to be installed as a coarse or fine screen in recycled paper stock preparation plants. It is optimal to treat stock up to a working consistency of 5%.

High Density Cleaner

TT HDC. Engineered to work both with virgin pulp and recycled paper, the Toscotec High Density Cleaner TT HDC is designed to reliably remove heavier than fiber contaminants, suspended in consistencies up to 6%, directly after the pulper.

Thickening Screw

TT CA. The Toscotec Thickening Screw TT CA is an inclined screw thickener; it can be configured as a Single Unit or as Combined Units (up to 3 Units on a single stand and with only one feeding headbox) for higher capacity and reduced footprint.

Wire Washer

TT CW. The Toscotec Wire Washer TT CW is used to obtain an efficient removal of ashes, inks, glues, and fines by means of low consistency stock washing and consequent thickening.

Short Approach Flow System

TT SAF. Toscotec Short Approach Flow TT SAF, patented by Toscotec since 2012, allows every mill, new or existing one, to reduce energy consumptions and installation space, without compromises in terms of performances.

Vibrating Screen

TT V. The Toscotec Vibrating Screen TT V can be used as final stage for rejects de-watering after other screens such as vortiscreens, superscreens and pressure screens.

Pressure Screen

TT AFS. The Toscotec Pressure Screen TT AFS is designed to be installed in the approach flow system as final protection of the headbox.

Short Approach Flow System

TT SAF. Toscotec Short Approach Flow TT SAF, patented by Toscotec since 2012, allows every mill, new or existing one, to reduce energy consumptions and installation space, without compromises in terms of performances.

Vibrating Screen

TT V. The Toscotec Vibrating Screen TT V can be used as final stage for rejects de-watering after other screens such as vortiscreens, superscreens and pressure screens.

Pressure Screen

TT AFS. The Toscotec Pressure Screen TT AFS is designed to be installed in the approach flow system as final protection of the headbox.

Environment

Dust Removal System, Mist Removal System, Heating & Ventilation System

Reel Section

Quality rolls for rewinder operation

Hoods & Air system

Toscotec customizes the design of its TT Hood based on the customer’s needs and the overall drying configuration of the tissue machine, including the Steel Yankee Dryer.

Steam and Condensate System

As an auxiliary system of the Steel Yankee Dryer, Toscotec’s Steam and Condensate System is optimized to operate in association with TT SYD to allow it to achieve its maximum drying capacity.

Steel Yankee Dryer

Toscotec is both the inventor and the leading supplier of Steel Yankee Dryers worldwide.

Press

Paper machine press section represent a key area for rebuilds to improve quality of the paper and energy savings.

Headbox

TT Headbox delivers optimal sheet formation, because its design is custom-made based on the specific product needs of the customer. It operates at a high consistency, thereby reducing energy consumption.

Environment

Dust Removal System, Mist Removal System, Heating & Ventilation System

AHEAD Line

The AHEAD Line is made of Toscotec’s Conventional Wet Press Tissue machines. Every AHEAD tissue machine is custom-made.

TADVISION® Line

Toscotec’s TADVISION® Line ensures optimal bulk, softness and absorbency. Toscotec upgraded the design of its TADVISION® Line machine in order to achieve superior bulk, absorbency, and outstanding results in energy consumption.

INGENIA Line

INGENIA is a new concept tissue machine to produce premium quality structured tissue paper.

P&B Machines

Toscotec can satisfy all the needs related to the paper machine improvement

Reel Section

Section Quality rolls for rewinder operation.

Tail Feeding System

The perfect tool for new machines or to improve the efficiency and safety of an existing line.

Online sizing and calendering

Surface improvement solutions for a stronger paper

Drying Section

The most famous well-proven TT SteelDryer and drive concepts.

Press Section

Tailored press technologies, inlcuding Shoe Press, according to the applications.

Forming Section

State-of-the-art drainage equipment is properly configured on a Toscotec fourdrinier to reach the best quality results.

Headbox

Toscotec’s headbox line can satisfy all customer needs in terms of production, quality and specific application.

Toscotec is a Voith company